Planning Early Mars Robotic Infrastructure
Development
Jack Brzezinski Ph.D.
What do we know now?
Early uncrewed starship missions to
Mars will need to establish infrastructure for human exploration. The first
successful test of the Starship SN8 makes the planning process much more
realistic even though there will be many difficult engineering problems in the
future. SpaceX has proven that they can get their engineering correctly.
Figure 1. Starship SN8 high-altitude test was mostly a success. Source: SpaceX
There is a consensus that a human-crewed
mission to Mars will require refueling with liquid methane and oxygen on the
surface. The amount of fuel necessary for the launch from the planet’s surface
is significant. We are talking about a ballpark figure of 10-ton methane and
oxygen mix of propellant for the return trip that needs to be ready on the
surface. Bringing that mass from Earth would make the project almost infeasible
with the currently available technologies.
The propellant production process will
have to be completed using robotics and automation technologies because of two significant
reasons:
-Sending humans to Mars without the
propellant ready and secure on Mars is a one-way ticket and a possible public
relations disaster for the corporations and government agencies involved
- There is a high risk involved if
there is a decision to send sending human crew that needs to focus on building
the propellant infrastructure. There may
be unknown issues that might not be solvable with the equipment available at
that time on Mars. A ruptured pipe or suck valve might not be fixable.
Planning the payload for the 2020 – 2030
decade
At the time of writing, the most
recent launch window has opened in the summer of 2020. To be more specific: The Perseverence
rover mission launched July 30, 2020, with the arrival in mid-February 2021.
Table 1.
Approximate Earth-Mars launch windows for Hohmann Transfer Orbits. Source:
Cosmic Train Schedule, http://clowder.net/hop/railroad/sched.html
Departure
Dates |
Arrival
Dates |
||
Month |
Year |
Month |
Year |
8 |
2022 |
4 |
2023 |
9 |
2024 |
6 |
2025 |
11 |
2026 |
7 |
2027 |
1 |
2029 |
9 |
2029 |
2 |
2031 |
11 |
2031 |
4 |
2033 |
12 |
2033 |
5 |
2035 |
2 |
2036 |
7 |
2037 |
4 |
2038 |
9 |
2039 |
5 |
2040 |
10 |
2041 |
7 |
2042 |
There is a debate about whether the
2022 window is realistic for a Starship to land on Mars. At the time of this
writing in 2020, the launch window in 2024 is a definite possibility. It is
also possible that SpaceX will be able to deal with engineering problems by
delaying missions by two or four years. However, the type of payload that needs to be
delivered can be discussed with more certainty. SpaceX made it clear that their
objective is establishing a self-sustaining city on the surface. Therefore, crewed
missions will probably be a priority only when the risk factors are at acceptable
levels. The risk factors will be defined by the reliability of the Starship as
well as the available infrastructure
There are several mission payloads
that SpaceX might consider to send without humans on board.
a) Mars sample
return mission:
It is not likely that SpaceX will use their Starship architecture for a sample
return mission in the early missions (2022, 2024). It is much easier to send
the analytical equipment with the rovers to Mars and transmit the results
electronically,
b) Basic
equipment delivery:
SpaceX will probably decide that delivering a relatively inexpensive payload
consisting of essential surface logistic equipment, solar panels, power cables,
tanks, pipes, etc., makes financial sense. The early high-risk missions
probably should not have the payload worth hundreds of million dollars that
might be difficult and slow to replace.
c)
Deep geological testing mission:
Propellant/rocket
fuel production is critical for return trips for human-crewed missions. There is a knowledge gap in terms of the
exact geology and around and under the possible landing sites and water
availability. Also, the engineering of the water acquisition process depends on
the exact geology of the area. There might be a need for deep drilling and
underground samples analysis to determine the equipment parameters that will do
the mining tasks. All sample analysis can be performed on Mars.
d) Habitat
infrastructure:
Delivering heavier, larger, and simpler equipment that does not require
extensive assembly processes like habitats might be advantageous for early
missions. However, the ships that already landed might be used as habitats.
Therefore, dedicated habitats will be less necessary for the first decade of
missions to Mars.
e) Energy
infrastructure development:
Fuel/propellant production will be an energy-intense process requiring electricity
for mining and operation, supporting the Sabatier chemical reaction procedure.
Therefore electricity production will be the first necessary step towards
propellant production. SpaceX might be able to obtain nuclear sources of energy
from the government. It will depend on how well SpaceX will cooperate with
government agencies. If nuclear reactors are not an option, then a large solar
array will have to be constructed using robotic systems. In any case, energy
infrastructure development is a top priority.
Payload design scenarios will highly
depend on the level of funding and success rate of Mars missions. The following
table is an optimistic one and assumes an exponential growth of the number of
missions within each window. It is probably safe to think that the payload
capability per each launch will be increasing and eventually reaching the 100
ton of useful payload goal set by SpaceX. We can safely assume that the early
mission will be at around 20% of that payload goal.
Table 2:
Optimistic payload design scenario for future Mars missions in the next decade
Approximate Launch Window |
Main Payload Objectives |
Equipment |
September 2024 |
Number of
missions: 1 Low-cost tooling and equipment for power
generation and surface logistics |
Power cables Pipes Solar panels Storage tanks |
November 2026 |
Number of
missions: 3 Deep geological analysis Solar array construction |
Robotic system/rover for deep drilling and
sample analysis Solar panels, power transmission equipment Robotic systems for solar panel assembly |
January 2029 |
Number of
missions: 6 Propellant production setup Energy production Component for habitat construction |
Mining rovers Water acquisition system from the ground Fuel production equipment Automated vehicles Alternative energy sources: nuclear |
February 2031 |
Number of
missions: 12 First crewed
mission Components for habitat construction |
Rovers, vehicles Habitat construction materials Construction tooling Food production components Robotic systems |
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